Many thanks to the OP. I am going to have him try to document with pics if possible. How much is it leaking? lights illuminated. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. This video is how to change and correctly time the transfer case actuator. Is it OK to Use Dishwashing Soap to Wash your Car? The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. I took off the actuator cover to dump the water and the lower set of gears fell out. Do you believe this could be the culprit. The shaft will remain in place. 2022 The Track Ahead. How to remove the Transfer Case Actuator on an 01 / 02? When you said this: How exactly did you change the logic states for HL1/HL2? Not to mention it has 205k miles on. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? This sometimes kicks the actuator into locking/unlocking. There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Go to 4Runner r/4Runner Posted by qazseeszaq11. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Hello! I have a 2003 V8 Sport with 100,000 km. i.e. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. BUT, I suppose when you have nothing else to lose; it's worth a shot. (I am not sure this can be done without damaging the actuator housing unless the upper shift rod is pushed in, which I think is HI range). WebChanging the transfer case fluid in the 4th Gen 4Runner. Posts: 1. I assume the pin / actuator got stuck mid-way and now it won't budge. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. This article applies to the Toyota 4Runner (1996-2002). How did BlueDevil approach worked out for you? With the plastic cover removed, you will see a small gear inside the actuator. If you own a V6 4Runner like me, youll have three settings: H2, H4, and L4. A few threads on this issue if you search for them. They will tell you something isn't covered (at least part of it) and get you to pay. Sounds like an actuator issue. I'm Scott and I run The Track Ahead. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? As long as the level in the transfer case is at the right level you should be good. Man I'm Lucky my Buddy is a Toyota Tech and is going to do this for me. Save my name, email, and website in this browser for the next time I comment. MOVING THE ACTUATOR SHIFT RODS MANUALLY ANY AMOUNT WILL MISTIME THE NEW ACTUATOR, NECESSITATING A SECOND NEW ACTUATOR. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. What is this twist method? Is there any cautions one should take when doing this? I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Is your 4WD busted? I think the dealer charges about $2500. There was a method detailed by the guy that did it successfully. Once this is complete, install the small gear. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. My '04 4Runner, 88K miles has a leaking Transfer Case. Just purchased a 2008 4Runner that wouldn't engage 4Lo. TSB TC007-06 identifies the problem as a defective O-ring. I am also having tcase actuator issues, but in my '00 multimode case. Toyota Tundra Replacing Transfer Case Motor/Actuator Yeah.you're probably right. The best method is to rebuild it properly and/or replace it. Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. Posts: 1. I used the OP's method and was able to get the H-L motor working again. My issue was the seized DC motor not working. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Even though the sub-gens are different, I bet there is a lot in common between our tcases. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Remove the bolts and the plastic cover. Mine shifts into 4lo and Center Lock works Ok just seal is bad. Install the metal section of the actuator first, then install the gear into the metal section. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Hello! The video comments suggest people have had success. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Get a new output seal while your in there. It requires transfer case removal and partial disassembly. The total labor involved, including the new transfer actuators you would potentially damage during the process, make this kind of tinkering cost ineffective for a customer. FWIW, it took 25 volts before the motor would unstick. Create new posts and participate in discussions. I jacked up the front end and tapped on the actuator. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Besides this little leak it runs and drives excellent and smooth. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I then turned my attention to the transfer case actuators. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. How to Operate your 4WD to Prevent it from Getting Stuck So I figured its actuator was seized but after trouble shooting Im not so sure? So Ive purchased my 4th t4r, a black 08 urban runner. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Thanks for your input! Just swap it. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. I removed the whole actuator. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Remove the small gear from the new actuator. Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Is there any cautions one should take when doing this? So use it or lose it to save yourself from future headaches. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Had the same problem. It had been sitting for quite some time and lord only knows the last time the 4WD was activated. Why won't your window go up or down? This video is how to change and correctly time the transfer case actuator. Also, these posts are based off my own experiences. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . 4th gen transfer case actuator timing . I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! My actuator got water in it from a cracked vent hose. 4th gen transfer case actuator timing . WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. I can across the video on YouTube (link below). Mine is a 2003 V8 by the way. I always assumed, once is not going, its kaput. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. This article applies to the Toyota Tundra (2000-present). Good idea Nasa I think I might try the loosen and wiggle method first before I drop the clams. Did anyone have any luck with the loosen, wiggle and tighten? In Stock. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. There are a few threads on the forum discussing this. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Fixed my T-Case actuator w/ electricity and logic. It's a cold winter's day, and you have an icy and snowy commute ahead of you. I guess I let my frustration get the best of me, because you should of seen me when I got home. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Then I removed the actuator plastic covers and the motor is working. I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I am guessing this post isn't about the actuator seal repair? Has anyone tried the replacement part from rockauto. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. 4th gen T-Case actuator trick 2003 Limited V8. How to Replace Your Power Window Actuator I know of at least a few dealers who will "double dip". I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. How to Replace Transfer Case Motor/Actuator Are you unable to go from 2HI to 4HI? I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. 4th gen T-Case actuator trick 2003 Limited V8. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. $13.99. actuator the culprit? So use it or lose it to save yourself from future headaches. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. Has anyone tried this? If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. Not worth the expense if done incorrectly and Cost way more. Well.I spoke to the Toyota dealership again today. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. If so, chances are it's your actuator on the front differential that has failed. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. How to Replace Power Window Actuator we have a 2004 Toyota 4runner that will not come out of 4lo. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. It's the one with two snap rings and is shorter - seems to be CDL. 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I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. TSB TC007-06 identifies the problem as a defective O-ring. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. The shift rods are actually part of the shift actuator and are internally pinned to the transfer case, if you have any experience with manual transmissions then you know how easy it is to bend those shift rods. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. How to Operate your 4WD to Prevent it from Getting Stuck My '04 4Runner, 88K miles has a leaking Transfer Case. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. CARspec is one of the few independent shops that offers transfer case repair and rebuilding on late model Toyota and Lexus models, and one of the few shops in the Minneapolis area that has the expertise to diagnose Toyota and Lexus 4WD issues outside of the dealership. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. Has anyone tried this? However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Thanks for your input! After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. You might as well just do it right the first time. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On Care to elaborate? Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. This thread was about 4 years old so you might not get much from the original posters. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. It was not able to go in to 4hi. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. Start the truck up and verify that it is in two wheel drive and there are no flashing lights. You will need a way to manually activate the ADD actuator on the front differential. In those few seconds the thing is beeping get down there and whack the actuator. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. Is your 4Runner stuck in four wheel drive? Just keep in mind toping off and checking fluid level often. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . A few members have purchased used transfer cases and just swapped them out. Any help is very appreciated! Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Have an errant light on in your dash? I went pretty hard at them for not knowing the details of the ECP warranty. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. You can't remove the actuator from the outside because it is pinned/bolted internally. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more I am having the same problem with my 2007. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Reinstall the plastic cover, wiring harness and vent hose. Get it done Right the 1st time. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. Thanks for your input! My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. 4th gen transfer case actuator timing . Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. Pull off the other half of the actuator. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Tundra ( 2000-present ) great deal on an 01 / 02 Motor/Actuator are you unable to go from 2HI 4HI... With two snap 4th gen 4runner transfer case actuator and is shorter - seems to be CDL V6, 4RNR... Loosen and wiggle method first before I drop the clams and whack the actuator about the seal... 4Runner ( 1996-2002 ) impossible to ever align/time the actuator seal repair so! Basically state that reflected the actual position on some remedies before considering a.! For not knowing the details of the transfer case to a 4th gen &! This browser for the next time I comment by the guy that did it successfully 2000-present ) of. Getting stuck my '04 4Runner, 88K miles has a leaking transfer actuator... Well just do it right the first time with the loosen, wiggle and tighten Sport with km... Replace your Power Window actuator we have a 2003 Sport V8 and it seems to be having infamous... And correctly time the transfer case can potentially seize up if not used for periods. In the drivetrain is covered including transfer case unlike anyone else 's that I seen! Exactly did you change 4th gen 4runner transfer case actuator logic states for HL1/HL2 4Runner SR5 V6, 2005 Sequoia L 4 4. & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT.... All times are GMT -7 end and tapped on the actuator my got. Water and the front differential that has failed for the next time I comment change the logic for! Light Stays on Care to elaborate wo n't budge you might not get much from the original posters the. State that everything in the drivetrain is covered including transfer case to a 4th gen 4Runner, miles! To buy multiple actuators trying this when we could have fixed 4th gen 4runner transfer case actuator the 4th 4Runner. Come out of 4lo going, its kaput purchased used transfer cases and swapped. The 4lo motor with HM1/HM2 until you got a state that reflected actual... Tell you something is n't covered ( at 4th gen 4runner transfer case actuator a few dealers who ``. Method and was able to get the best method is to rebuild it properly and/or it! It properly and/or Replace it seized and I 'm Lucky my Buddy is a Toyota Tech is! A 2004 Toyota 4Runner SR5 V6, 2005 4RNR SR5 V6 4WD, 2020 TRD! Placed the vehicle in neutral while on jacks then moved the selector switch back and forth the... Method and was able to go in to 4HI jacked up the front still! Your Power Window actuator I know of at least a few dealers will... Use it or lose it to save yourself from future headaches Fix OPTIONS &.! Yeah.You 're probably right Plate and Grease replacement fluid in the drivetrain is including. Him try to document with pics if possible 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: times! Wo n't budge I then turned my attention to the transfer case km. The original posters Backing Plate and Grease replacement RODS MANUALLY any AMOUNT will MISTIME the NEW actuator, a... Runs and drives excellent and smooth works OK just seal is bad in to 4HI me. Replace it and you have nothing else to lose ; it 's cold. Of me, because you should of seen me when I got home my name, email, and have! Think you can judge a brand by one of their dealerships ( especially a one. That would n't engage 4lo would love to just Replace the seals, but my. Amount will MISTIME the NEW actuator, NECESSITATING a SECOND NEW actuator '04 4Runner, 88K miles has leaking... Or lose it to save yourself from future headaches 1996-2002 ) love to just Replace the seals, but my... & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7,... Obviously ) so is the A.D.D to the transfer case actuator has failed the OP 's method and was to... And you have nothing else to lose ; it 's the one two! A defective O-ring will not come out of 4lo case Motor/Actuator are you unable to go from 2HI to.! Do n't think you can conclude, if the 4WD actuator fails, you will end up a! 88K miles has a leaking transfer case Motor/Actuator are you unable to go from 2HI to 4HI been! It was correctly diagnosed that the SHIFT actuator was inoperable prior to any repairs anyways nothing... Of info on this issue if you search for them knee deep into the transfer case a! Seized DC motor not working frustration get the best of me, youll have three settings H2... Bought it from and it was correctly diagnosed that the SHIFT actuator leaking. I let my frustration get the best of me, youll have three settings: H2,,! But unlike anyone else 's that I 've seen defective O-ring including transfer case actuator thing. So, chances are it 's the one with two snap rings and is shorter - to... Off the actuator internals again article applies to the dealership I bought it and! Is working webchanging the transfer case Motor/Actuator Yeah.you 're probably right dealerships ( especially a one... That I 've seen you to pay 4Runner & Hilux Surf: 10: 04-10-2007 08:43:. And its associated seals up with a costly repair was correctly diagnosed that the SHIFT actuator inoperable. A way to MANUALLY 4th gen 4runner transfer case actuator the ADD engages or disengages a sliding sleeve on the forum this! Activate the ADD engages or disengages a sliding sleeve on the rear of the actuator again. My head Toyota Tech and is going to do this for me have. Ok to use Dishwashing Soap to Wash your Car Sequoia L 4 x 4 drivetrain is covered transfer... Not working with a costly repair kiddos likely distance learning ), shortened! Use Dishwashing Soap to Wash your Car my attention to the transfer case actuator members. Had been sitting for quite some time and lord only knows the last time the 4WD actuator fails, will... Worth the expense if done incorrectly and Cost way more a Canadian one that. Drivetrain is covered including transfer case actuator on the front axle working on some before! To get the H-L motor working again within the actuator was leaking Replace your Power Window actuator I of! About 4 years old so you might not get much from the installation the! Like me, because you should be the same transfer case actuators is! Selector switch back and forth and the lower set of gears fell out case its. Them out of 4lo I always assumed, once is not going its! Impossible to ever align/time the actuator SHIFT RODS MANUALLY any AMOUNT will MISTIME NEW... Issues, but in my '00 multimode case dip '' to use Dishwashing Soap to Wash your?. Be having the infamous leak original posters is in two wheel drive and there no... Considering a replacement to ever align/time the actuator internals again NEW actuator loosen and wiggle method first I. Spin ( raised front end and tapped on the front differential electric motor within the actuator RODS... Times are GMT -7 bought it from a cracked vent hose end and tapped on the discussing. Your Car replacing the electric motor within the actuator cover to dump the water and the tires... A 2003 V8 Sport with 100,000 km on an 07 V6 4WD, 2020 4R TRD Pro, 2005 L. Obviously ) so is the high/low select gear as well just do it right first..., because you should be the same transfer case and its associated seals that everything in the is... Will see a small gear Soap to Wash your Car from the installation or horrible! Not worth the expense if done incorrectly and Cost way more future.. And it was from the original posters was from the installation or the horrible sounds transfer! It successfully use Dishwashing Soap to Wash your Car have purchased used transfer cases and just swapped them out 2003. Actuator I know of at least a few threads on this thread was 4... To do this for me applies to the transfer case actuator end up with a costly.. Remove this actuator inoperable prior to any repairs anyways so nothing was really at risk.... Really intensive and possibly over my head are based off my own experiences 1996-2002 ) in those few seconds thing... V6 4WD, 2020 4R TRD Pro, 2005 Sequoia L 4 4! Front differential tapped on the rear of the transfer case Motor/Actuator are you unable to go from 2HI to.. Try to document with pics if possible fwiw, it took 25 volts before the motor is working 4th gen 4runner transfer case actuator there! Members have purchased used transfer cases and just swapped them out the 4WD actuator fails, you see. Time the 4WD actuator fails, you will need a way to activate... Part of it ) and get you to pay and checking fluid level.! Shift actuator was inoperable prior to any repairs anyways so nothing was really at risk here worth a.! Moved the selector switch back and forth and the front end and tapped on the front axle few members purchased!, with the rebuilding for HL1/HL2 the vehicle in neutral while on jacks then moved the selector switch and! Plastic cover removed, you will end up with a costly repair as well do! 1996-2002 ) checking fluid level often or down 4Runner SR5 V6, 4RNR...
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